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Free shipping across the U.S on orders over $50

  • Hotline: +1 801-783-4566
  • info@themailerbox.com
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Rigid
Boxes

Enhance product appeal with durable, stylish boxes tailored for your brand.

Lightweight & Versatile

Customizable Options

Stylish & Protective

Durable Yet Affordable

Shipping premium products in substandard packaging can diminish your brand’s image. Our custom rigid boxes are the perfect solution, combining robust protection with elegant design to enhance your brand’s presence. Each box is tailored to fit your specifications, ensuring your items arrive in perfect condition. With customisation options, these boxes secure your products and align seamlessly with your branding strategy, making every unboxing an experience. Choose our custom boxes to elevate your packaging from functional to fabulous.

Secure Custom Packaging

Our custom rigid boxes offer unmatched protection, ensuring your products withstand shipping stresses. Each box is reinforced to guard against impacts and environmental factors, securing your items from factory to customer. Perfect for businesses seeking durable, reliable packaging solutions that deliver safety and integrity.

Customized Box Design

Improve your product presentation with our customized boxes, designed to fit your exact specifications. These custom boxes not only enhance product safety and display but also boost your brand's visual appeal, reinforcing your commitment to quality and customer satisfaction. Tailor every aspect to meet your unique needs.

  • Feature Detail
  • Artwork Guidline
  • Customization
  • Order Process

Durable and Protective

Our custom rigid boxes are crafted to endure the stresses of handling and transport, ensuring your products remain secure. They are made from high-strength materials that resist tearing and crushing, offering optimal protection and peace of mind during shipment.

Enhanced Brand Visibility

Transform your packaging into a powerful branding tool with our custom rigid boxes. From vibrant colors to distinctive branding elements, these customized boxes reflect your brand’s unique identity and leave a lasting impression on your customers.

Precision Customization

Our custom rigid boxes are tailor-made to your specifications and fit your products perfectly. This customization minimizes internal movement, safeguarding your items throughout transit. Every box is an opportunity to enhance product safety and elevate the unboxing experience.

Eco-Conscious Manufacturing

Choose sustainability with our eco-friendly custom rigid boxes. These boxes are made from recyclable materials and support your brand’s environmental commitments while appealing to eco-conscious customers. Our customized boxes help reduce your carbon footprint while maintaining premium quality.

Streamlined Efficiency

Our custom boxes are engineered for easy assembly, reducing the need for additional packing materials. This speeds up the packing process and cuts costs, making our custom rigid boxes a practical choice for efficient operations.

Ensure your graphic files meet our specifications to prevent typographical errors. The Mailer Box company will not accept responsibility for issues caused by non-compliance. Refer to our artwork preparation guide for details on submission, or contact our packaging specialists for expert assistance. 

Cut & Crease Line (Red Lines)
This line represents the final dimensions of the box and indicates where folds will be made. Keep all essential graphics and text at least 0.125 inches away from this line to ensure your design remains clear after cutting.

Bleed Line (Blue Lines)
This line defines where graphics and backgrounds should extend beyond the cut line for seamless edge-to-edge printing. Ensure all relevant artwork reaches this boundary for the best print results.

Safety Margin (Green Lines)
The green line marks the safe zone for placing text and artwork. To adhere to industry standards, keep all elements at least 0.125 inches inside this line unless your design requires otherwise.

Perforation Line (Dotted Black Lines)
This line shows the locations of perforations, which make folding and tearing easier. Ensure your design considers these areas to optimize the final product’s functionality.

LAMINATION GLOSS

All our packaging solutions offer 100% customizability. If you can think it, we can make it. 

Custom Sizes and Dimensions
Specify precise dimensions (length x width x gusset, if applicable) to ensure a snug fit for your product, minimize excess material, and enhance the presentation.

Printing Options
Choose from advanced printing methods such as CMYK Digital Printing, Pantone Matching System (PMS), or Spot UV to achieve vibrant and accurate colors. Add detailed designs, logos, and product information to create eye-catching packaging that represents your brand with clarity and professionalism.

Material Thickness Variations
Based on your product’s requirements, select the ideal film thickness, ranging from 2 mil to 7 mil. Thicker films enhance durability and puncture resistance, while thinner options are perfect for lightweight items, ensuring functionality without excess material.

Resealable Closures
Enhance usability with resealable options such as zipper locks, press-to-close seals, or slider closures. These features offer convenience for end-users, ensure product freshness, and reduce waste by allowing multiple uses.

Functional Add-Ons
Incorporate technical enhancements like tear notches for easy opening, hanging holes for retail displays, or gussets for improved bag stability and larger storage capacity. Each add-on is designed to meet specific functional needs and improve the overall user experience.

Barrier Layer Customization
Optimize product protection with barrier properties tailored to your needs. Options include aluminium foil lining for maximum oxygen and moisture resistance, metalized films for a lightweight alternative, or transparent windows to showcase the product while maintaining protection.

Select Your ProductBrowse our website to find the product you need. If you can’t find an exact match, simply share your custom requirements in the message section. Our team will assist you throughout the process to meet your needs.
Submit Your Details

Once you’ve chosen your product, fill out the form with essential details such as dimensions (please specify units), order quantity, material preferences, and any additional finishes. If you have specific requirements, include them as well. 

Our sales team will provide a quote within 12 hours. For urgent assistance, call us directly at +1(801)-783-4566.

Confirm Your OrderAfter reviewing the quote, confirm your order by completing the payment process, and we’ll get started right away!
Prepare Your ArtworkIf your artwork is ready, our design team will create final die lines and provide digital mockups for your approval. Need help with your design? Our experts are happy to assist at no extra cost.
Production & Delivery

Production times depend on the product type: 

  • Cardboard Boxes: 4–6 working days, 
  • Corrugated boxes: 7–10 working days, and
  • Rigid boxes: 10–14 working days. 

Shipping typically takes an additional 4–6 working days, ensuring timely delivery of your custom packaging.

Let’s Create Rigid Boxes Loved by Everyone

Customize boxes that showcase your brand’s excellence with every shipment.

Request Your Custom Packaging

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      Jennifer C.
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    • “ Your sales managers will go into the field feeling energized, excited, and inspired.”
      Alex Sandro
      Alex Sandro
    • “ Your sales managers will go into the field feeling energized, excited, and inspired.”
      Robert Fox
      Robert Fox
    • “ Your sales managers will go into the field feeling energized, excited, and inspired.”
      Jacob Jones
      Jacob Jones
    • “ Your sales managers will go into the field feeling energized, excited, and inspired.”
      Alex Sandro
      Alex Sandro
    • “ Your sales managers will go into the field feeling energized, excited, and inspired.”
      Jennifer C.
      Jennifer C.
    • “ Your sales managers will go into the field feeling energized, excited, and inspired.”
      Alex Sandro
      Alex Sandro

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