Description
Eco-Friendly Materials
We care for our planet. Choose from our range of sustainable and upcycle able materials that help on packaging design.
24/7 Design & Sales Services
We’re here to serve you around the clock!
Hassle-Free Customizations
Your packaging, your way! We just make it easy. From size to shapes to design, we endeavor to simplify each process for you
Free Worldwide Shipping
Receive your custom packaging within 12- 15 days at no added shipping costs. Wherever you are, we’ll deliver.
The Role of Inserts in Mailer Boxes
Inserts play a critical role in elevating the functionality of mailer boxes, transforming them into versatile and reliable packaging solutions. Unlike standard packaging, inserts provide a snug fit for your products, keeping them secure throughout the shipping process. Mailer Boxes with Inserts are crafted to meet the unique needs of your products by offering features. Each box is designed with inserts tailored to the exact dimensions of your product. These inserts reduce movement, prevent damage, and ensure that products remain in their intended positions during transit. Whether you need to pack single items, paired products, or a set, inserts adapt to various configurations to suit your packaging requirements. If you want your products to arrive intact, look appealing, and reflect your brand's quality, Mailer Boxes with Inserts are the solution. With features designed to protect and showcase your products, they’re an essential choice for businesses prioritizing functionality and style.
- Finishing
- Artwork Guidline
- Customization
- Order Process
Artwork Preparation Guide
If your graphic files do not meet our specifications, The Mailer Box will not be charged for any resulting
typographical errors. Read our artwork preparation to prepare your files for submission, or contact us for help from
a packaging specialist!

Dimensions | Custom Shape & Dimensions (length x width x height ) |
Printing | CMYK Offset Printing, Spot Color, PMS, Plain Screen Print, Digital Print |
Paper Stock | Box Board, Kraft, Art Paper, Matt Paper, Bleach Card, Uncoated |
Extra finish | Matt, Gloss, Foiled, Spot UV, Textured |
MOQ | 100pcs |
Included | Bundling, Die Cut, Pasting & Gluing, Creasing, Perforation |
Additional | Window Patching, Emboss, Foil. Debossed, UV |
Design Proof | Die Line, 3D Digital Mockup with All Possible angles, Physical Sample On request |
Turn Around | Production time: Corrugated 7-10 working days Product Boxes 4-6 working days |
Shipping | Shipped Flat for all boxes except rigid boxes Shipping VIA FedEx, Ups, DHL 4-6 working days for shipping |
Choose your Custom Product | Choose your desired product from our website. If you can’t find what you are looking for fill in the message section and add your custom requirement. Our representative will guide you throughout the process |
Fill the form | Once you have found your product mention that in the form with the dimensions with the unit, Order quantity, Material requirement, extra finishes if any, and if there is any custom requirement. Our sales team will get back to you with the quote within 12 hours. If there is any urgency you can call us directly at +1(801)-783-4566. |
Place the Order | Your order will proceed on payment confirmation. |
Artwork preparation | f you have your artwork ready our design team will send you the final die lines and digital mockups for confirmation. If you don’t have a ready design your contact our team and ask for design support without any additional charge |
Production & Shipping | Once the design is approved we take 4-6 working days for cardboard product boxes, 7-10 working days for corrugated boxes, 10-14 days for rigid boxes. Shipping generally takes 4-6 working days. |

Precision Meets Protection in Packaging
Durable Build for Transit Challenges: These boxes are constructed from corrugated material and provide exceptional durability. The inserts distribute weight evenly, reducing the box's strain and minimizing the damage risk. Versatile Layouts for Product Sets: These boxes can accommodate a wide range of layouts, from single-product packaging to multi-item configurations. Inserts allow for flexible design, ensuring every product is displayed and protected appropriately. Reinforced Edges for Structural Integrity: The reinforced design ensures the box remains intact during handling or stacking, even under heavy loads. This feature is particularly useful for shipping multiple or heavier products.
Mailer Boxes with Inserts stand out due to their premium design and ability to protect and present products effectively. With these advanced features, Mailer Boxes with Inserts provide an all-in-one solution for businesses looking to combine security, presentation, and cost-effectiveness in their packaging strategy.
These boxes help reduce costs associated with returns, replacements, or excess packaging materials by preventing product damage and optimizing space usage.
And despite their tailored compartments and sturdy design, these boxes are easy to assemble, saving time and effort during packaging.
Customization To Meet Every Need
Tailored Designs: Need single compartments for individual items or multiple slots for kits? We offer custom configurations to organize your products effectively. Brand Integration: Add custom printing, embossing, or foil stamping to integrate your brand’s logo and design. This turns your packaging into a marketing tool that reinforces your brand identity. Eco-Friendly Options: Opt for recyclable and biodegradable materials to align with your sustainability goals while maintaining premium quality. With Mailer Boxes with Inserts, the packaging isn’t one-size-fits-all.

At The Mailer Box, we provide a wide range of customization options to ensure your packaging perfectly serves your brand and product needs.
The neat arrangement of products within their compartments enhances the unboxing experience for customers, making a memorable impression. This is particularly valuable for subscription boxes or high-end products.

Corrugated Inserts
Made from a corrugated sheet, these inserts provide heavy-duty compartmentalization and durability. They are particularly used for packing and transporting machinery or large items. Choose the corrugation flute that best suits your needs.

Moulded Pulp Inserts
Made from 100% recycled pulp, these inserts provide great protection for your product and the environment

Die-Cut Box Inserts
Die-cut inserts are cut into the shape of the product to ensure a perfect fit and prevent movement. They benefit from scale-based costs, making them an excellent option for bulk orders.

Foam Inserts
Extremely useful for fragile or delicate items. Foam inserts provide fragile products with much-needed shock absorption and cushioning. These inserts can also help elevate the premium look and feel of the packaging.
See what our customers say
Get service support at any point of your packaging journey to guarantee total packaging success.
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“ Your sales managers will go into the field feeling energized, excited, and inspired.”
Robert FoxFounder & CEO, Strong Insights
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“ Your sales managers will go into the field feeling energized, excited, and inspired.”
Jacob JonesHead of Design at Zazoo
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“ Your sales managers will go into the field feeling energized, excited, and inspired.”
Alex SandroFounder & CEO, Strong Insights
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“ Your sales managers will go into the field feeling energized, excited, and inspired.”
Jennifer C.Head of Design at Aveni
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“ Your sales managers will go into the field feeling energized, excited, and inspired.”
Alex SandroFounder & CEO, Strong Insights

Frequently asked questions
This store is a demonstration of a luxury brand using the Stiletto Shopify theme. Products and imagery for this demo graciously provided by St. AgniOur dresses pair timeless designs with sustainable.
This store is a demonstration of a luxury brand using the Stiletto Shopify theme. Products and imagery for this demo graciously provided by St. AgniOur dresses pair timeless designs with sustainable.
This store is a demonstration of a luxury brand using the Stiletto Shopify theme. Products and imagery for this demo graciously provided by St. AgniOur dresses pair timeless designs with sustainable.
This store is a demonstration of a luxury brand using the Stiletto Shopify theme. Products and imagery for this demo graciously provided by St. AgniOur dresses pair timeless designs with sustainable.
This store is a demonstration of a luxury brand using the Stiletto Shopify theme. Products and imagery for this demo graciously provided by St. AgniOur dresses pair timeless designs with sustainable.