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Mailer
Boxes

Get your brand into more hands with our custom mailer boxes, designed for impact and protection.

Durable Construction

Custom Branding Ready

Quick and Easy Assembly

Eco-Friendly Materials

Our custom mailer boxes provide the ideal solution. Built for durability, these custom boxes ensure your products reach their destination safely, minimizing the risk of damage during transit! These boxes are fully customizable and enhance your brand’s visibility and professionalism, delivering a packaging solution that aligns with your business goals.

Customization for Brand Impact

Finding packaging that protects your products and accurately represents your brand can be challenging! Our fully customizable mailer boxes enhance your packaging’s functionality and your brand’s visibility. We endeavour to deliver innovative packaging solutions that closely align with your business goals. Our packaging expertise allows you to fully customize a box shape and size, material, its unboxing styles, print designs and more. Get your box your way and let your custom packaging to reflect your brand’s unique identity.

Hassle-Free Assembly Process

With our customized boxes, you can streamline operations while maintaining a professional and polished presentation. Our custom boxes are designed for quick and easy assembly, featuring a self-locking mechanism that requires no tape or glue. This hassle-free process saves time and reduces packaging costs, allowing your team to pack and ship products efficiently.

  • Feature Detail
  • Artwork Guidline
  • Customization
  • Order Process

Product-Safe Interior

Designed to protect delicate health and beauty products, each box features secure inserts and sturdy structures that prevent shifting breakage or contamination. Whether it’s glass bottles, serums, or powders, packaging keeps them intact from production to customer’s hands.

Moisture & Light Protection

Beauty products are sensitive to environmental factors like humidity and UV exposure. High-quality materials and protective coatings shield contents from moisture and light, preserving their effectiveness and extending shelf life.

Premium Finishing Touches

Elevate packaging aesthetics with high-end enhancements like foil stamping, embossing, soft-touch lamination, and spot UV. These finishing touches create a luxurious unboxing experience that reinforces brand value and customer satisfaction.

Retail & E-Commerce Ready

Versatile packaging solutions cater to both in-store displays and online shipping. Designed to withstand handling and transit, boxes maintain their form and appeal, ensuring products arrive in pristine condition for a great first impression.

Ensure your graphic files meet our specifications to prevent typographical errors. The Mailer Box company will not accept responsibility for issues caused by non-compliance. Refer to our artwork preparation guide for details on submission, or contact our packaging specialists for expert assistance. 

Cut & Crease Line (Red Lines)
This line represents the final dimensions of the box and indicates where folds will be made. Keep all essential graphics and text at least 0.125 inches away from this line to ensure your design remains clear after cutting.

Bleed Line (Blue Lines)
This line defines where graphics and backgrounds should extend beyond the cut line for seamless edge-to-edge printing. Ensure all relevant artwork reaches this boundary for the best print results.

Safety Margin (Green Lines)
The green line marks the safe zone for placing text and artwork. To adhere to industry standards, keep all elements at least 0.125 inches inside this line unless your design requires otherwise.

Perforation Line (Dotted Black Lines)
This line shows the locations of perforations, which make folding and tearing easier. Ensure your design considers these areas to optimize the final product’s functionality.

All our packaging solutions offer 100% customizability. If you can think it, we can make it. 

Custom Sizes and Dimensions

Specify precise dimensions (length x width x gusset, if applicable) to ensure a snug fit for your product, minimize excess material, and enhance the presentation.

Printing Options

Choose from advanced printing methods such as CMYK Digital Printing, Pantone Matching System (PMS), or Spot UV to achieve vibrant and accurate colors. Add detailed designs, logos, and product information to create eye-catching packaging that represents your brand with clarity and professionalism.

Material Thickness Variations

Based on your product’s requirements, select the ideal film thickness, ranging from 2 mil to 7 mil. Thicker films enhance durability and puncture resistance, while thinner options are perfect for lightweight items, ensuring functionality without excess material.

Resealable Closures

Enhance usability with resealable options such as zipper locks, press-to-close seals, or slider closures. These features offer convenience for end-users, ensure product freshness, and reduce waste by allowing multiple uses.

Functional Add-Ons

Incorporate technical enhancements like tear notches for easy opening, hanging holes for retail displays, or gussets for improved bag stability and larger storage capacity. Each add-on is designed to meet specific functional needs and improve the overall user experience.

Barrier Layer Customization

Optimize product protection with barrier properties tailored to your needs. Options include aluminium foil lining for maximum oxygen and moisture resistance, metalized films for a lightweight alternative, or transparent windows to showcase the product while maintaining protection.

Select Your ProductBrowse our website to find the product you need. If you can’t find an exact match, simply share your custom requirements in the message section. Our team will assist you throughout the process to meet your needs.
Submit Your DetailsOnce you’ve chosen your product, fill out the form with essential details such as dimensions (please specify units), order quantity, material preferences, and any additional finishes. If you have specific requirements, include them as well. Our sales team will provide a quote within 12 hours. For urgent assistance, call us directly at +1(801)-783-4566.
Confirm Your OrderAfter reviewing the quote, confirm your order by completing the payment process, and we’ll get started right away!
Prepare Your ArtworkIf your artwork is ready, our design team will create final die lines and provide digital mockups for your approval. Need help with your design? Our experts are happy to assist at no extra cost.
Production & Delivery

Production times depend on the product type: 
Cardboard Boxes: 4–6 working days 
Corrugated boxes: 7–10 working days
Rigid boxes: 10–14 working days. 

Shipping typically takes an additional 4–6 working days, ensuring timely delivery of your custom packaging.

Let’s Make Your Custom Flexible Packaging that helps your product Stand Out

Discover the ideal customized boxes with our services that promise flexibility, speed, and quality

Request Your Custom Packaging

Describe the type of box you need and Share your details, and we’ll provide a custom quote.

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    • “ Your sales managers will go into the field feeling energized, excited, and inspired.”
      Robert Fox
      Robert Fox
    • “ Your sales managers will go into the field feeling energized, excited, and inspired.”
      Jacob Jones
      Jacob Jones
    • “ Your sales managers will go into the field feeling energized, excited, and inspired.”
      Alex Sandro
      Alex Sandro
    • “ Your sales managers will go into the field feeling energized, excited, and inspired.”
      Jennifer C.
      Jennifer C.
    • “ Your sales managers will go into the field feeling energized, excited, and inspired.”
      Alex Sandro
      Alex Sandro
    • “ Your sales managers will go into the field feeling energized, excited, and inspired.”
      Robert Fox
      Robert Fox
    • “ Your sales managers will go into the field feeling energized, excited, and inspired.”
      Jacob Jones
      Jacob Jones
    • “ Your sales managers will go into the field feeling energized, excited, and inspired.”
      Alex Sandro
      Alex Sandro
    • “ Your sales managers will go into the field feeling energized, excited, and inspired.”
      Jennifer C.
      Jennifer C.
    • “ Your sales managers will go into the field feeling energized, excited, and inspired.”
      Alex Sandro
      Alex Sandro

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