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Product Boxes

For each unique product, there is a fully customized product box waiting to be delivered to your doorstep

100% Customizability

Functional & Aesthetic Packaging

Eco-Friendly Solutions

Fast Turnaround

Product boxes are also referred to as secondary packaging. The complete, functional item is packed in a product box for added protection, sorting, storage, and shipping. This ensures the customer knows that the item they have received is new and untouched.

Because of its close interaction with the product as well as the customer, product packaging needs to be developed carefully and with great compassion. Because 

Product Packaging that Protects & Attracts

Product Packaging not only contains and attracts its contents but also communicates with the customer. Dull and unimpressive product packaging on the shelf will be ignored by the customers because it directly conveys the value of the product inside. Product boxes that are vibrant in their aesthetics, functional in their design and durable in their construction tell the customer that the brand has put effort into its products. We at The Mailer Box make sure that your brand stands out on the shelf through high quality product packaging.

The Most Cost Effective Product Packaging

At the Mailer Box, we strive to deliver the highest-quality product packaging at the most competitive per-unit pricing to our clients. We aim to support our clients' growth and grow along with them as long-term strategic packaging partners. That is why we offer free shipping worldwide. Our order processes are simple, and our team of packaging experts can guide you at every step.

  • Feature Detail
  • Artwork Guidline
  • Customization
  • Order Process

Unique Boxes for Every Need

We can customize packaging for every type of product. To optimize budget and space, we suggest choosing folding cardboard boxes for less fragile products. Products requiring greater packaging protection are better packed in corrugated cardboard boxes, which can also be made in a variety of wall construction and fluting types.

A Variety of Add-Ons

Add texture or patterns to the boxes for a unique tactile appeal, use Pantone Matching System (PMS) to align with your brand’s color scheme or include foam, cardboard, or molded inserts for added product protection and presentation.

Sustainability in Focus

We care about our planet and want our clients to care for the planet, too! Our energy-efficient processes, plus a range of biodegradable and recyclable materials allow you to minimize your negative environmental impact.

Small & Medium Business Friendly

We offer one of the lowest industry MOQs and a fast turnaround. Our competitive pricing policy for the highest quality product packaging will keep you returning for more.

Ensure your graphic files meet our specifications to prevent typographical errors. The Mailer Box company will not accept responsibility for issues caused by non-compliance. Refer to our artwork preparation guide for details on submission, or contact our packaging specialists for expert assistance. 

Cut & Crease Line (Red Lines)
This line represents the final dimensions of the box and indicates where folds will be made. Keep all essential graphics and text at least 0.125 inches away from this line to ensure your design remains clear after cutting.

Bleed Line (Blue Lines)
This line defines where graphics and backgrounds should extend beyond the cut line for seamless edge-to-edge printing. Ensure all relevant artwork reaches this boundary for the best print results.

Safety Margin (Green Lines)
The green line marks the safe zone for placing text and artwork. To adhere to industry standards, keep all elements at least 0.125 inches inside this line unless your design requires otherwise.

Perforation Line (Dotted Black Lines)
This line shows the locations of perforations, which make folding and tearing easier. Ensure your design considers these areas to optimize the final product’s functionality.

LAMINATION GLOSS

All our packaging solutions offer 100% customizability. If you can think it, we can make it. 

Custom Sizes and Dimensions

Specify precise dimensions (length x width x gusset, if applicable) to ensure a snug fit for your product, minimize excess material, and enhance the presentation.

Printing Options

Choose from advanced printing methods such as CMYK Digital Printing, Pantone Matching System (PMS), or Spot UV to achieve vibrant and accurate colors. Add detailed designs, logos, and product information to create eye-catching packaging that represents your brand with clarity and professionalism.

Material Thickness Variations

Based on your product’s requirements, select the ideal film thickness, ranging from 2 mil to 7 mil. Thicker films enhance durability and puncture resistance, while thinner options are perfect for lightweight items, ensuring functionality without excess material.

Resealable Closures

Enhance usability with resealable options such as zipper locks, press-to-close seals, or slider closures. These features offer convenience for end-users, ensure product freshness, and reduce waste by allowing multiple uses.

Functional Add-Ons

Incorporate technical enhancements like tear notches for easy opening, hanging holes for retail displays, or gussets for improved bag stability and larger storage capacity. Each add-on is designed to meet specific functional needs and improve the overall user experience.

Barrier Layer Customization

Optimize product protection with barrier properties tailored to your needs. Options include aluminium foil lining for maximum oxygen and moisture resistance, metalized films for a lightweight alternative, or transparent windows to showcase the product while maintaining protection.

Select Your ProductBrowse our website to find the product you need. If you can’t find an exact match, simply share your custom requirements in the message section. Our team will assist you throughout the process to meet your needs.
Submit Your DetailsOnce you’ve chosen your product, fill out the form with essential details such as dimensions (please specify units), order quantity, material preferences, and any additional finishes. If you have specific requirements, include them as well. Our sales team will provide a quote within 12 hours. For urgent assistance, call us directly at +1(801)-783-4566.
Confirm Your OrderAfter reviewing the quote, confirm your order by completing the payment process, and we’ll get started immediately.
Prepare Your ArtworkIf your artwork is ready, our design team will create final die lines and provide digital mockups for your approval. Need help with your design? Our experts are happy to assist at no extra cost.
Production & Delivery

Production times depend on the product type: 

  • Cardboard Boxes: 4–6 working days, 
  • Corrugated boxes: 7–10 working days, and
  • Rigid boxes: 10–14 working days. 

Shipping typically takes an additional 4–6 working days, ensuring timely delivery of your custom flexible packaging.

Product Packaging that Speaks to the Customer

Get premium product packaging that is eco-friendly, cost effective and stylish

Our custom inserts streamline your packing operations, reducing the time and materials needed to secure products. This efficiency translates to cost savings and quicker turnaround times, enhancing the overall efficiency of your custom packaging processes.

Request Your Custom Packaging

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    • “ Your sales managers will go into the field feeling energized, excited, and inspired.”
      Robert Fox
      Robert Fox
    • “ Your sales managers will go into the field feeling energized, excited, and inspired.”
      Jacob Jones
      Jacob Jones
    • “ Your sales managers will go into the field feeling energized, excited, and inspired.”
      Alex Sandro
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    • “ Your sales managers will go into the field feeling energized, excited, and inspired.”
      Jennifer C.
      Jennifer C.
    • “ Your sales managers will go into the field feeling energized, excited, and inspired.”
      Alex Sandro
      Alex Sandro
    • “ Your sales managers will go into the field feeling energized, excited, and inspired.”
      Robert Fox
      Robert Fox
    • “ Your sales managers will go into the field feeling energized, excited, and inspired.”
      Jacob Jones
      Jacob Jones
    • “ Your sales managers will go into the field feeling energized, excited, and inspired.”
      Alex Sandro
      Alex Sandro
    • “ Your sales managers will go into the field feeling energized, excited, and inspired.”
      Jennifer C.
      Jennifer C.
    • “ Your sales managers will go into the field feeling energized, excited, and inspired.”
      Alex Sandro
      Alex Sandro

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