Description
- Finishing
- Overview
- Artwork Guidline
- Customization
- Order Process
The Role of Inserts in Mailer Boxes
Inserts elevate the functionality of the mailer boxes by transforming them into containers unique to each product.
These inserts reduce movement, prevent damage, and ensure that products remain in their intended positions during transit, which is outside the box
alone is unable to provide.
Whether you need to pack single items, paired products, or a set, inserts adapt to various configurations to suit your packaging requirements.
Artwork Preparation Guide
If your graphic files do not meet our specifications, The Mailer Box will not be charged for any resulting
typographical errors. Read our artwork preparation to prepare your files for submission, or contact us for help from
a packaging specialist!

Dimensions | Custom Shape & Dimensions (length x width x height ) |
Printing | CMYK Offset Printing, Spot Color, PMS, Plain Screen Print, Digital Print |
Paper Stock | Box Board, Kraft, Art Paper, Matt Paper, Bleach Card, Uncoated |
Extra finish | Matt, Gloss, Foiled, Spot UV, Textured |
MOQ | 100pcs |
Included | Bundling, Die Cut, Pasting & Gluing, Creasing, Perforation |
Additional | Window Patching, Emboss, Foil. Debossed, UV |
Design Proof | Die Line, 3D Digital Mockup with All Possible angles, Physical Sample On request |
Turn Around | Production time: Corrugated 7-10 working days Product Boxes 4-6 working days |
Shipping | Shipped Flat for all boxes except rigid boxes Shipping VIA FedEx, Ups, DHL 4-6 working days for shipping |
Choose your Custom Product | Choose your desired product from our website. If you can’t find what you are looking for fill in the message section and add your custom requirement. Our representative will guide you throughout the process |
Fill the form | Once you have found your product mention that in the form with the dimensions with the unit, Order quantity, Material requirement, extra finishes if any, and if there is any custom requirement. Our sales team will get back to you with the quote within 12 hours. If there is any urgency you can call us directly at +1(801)-783-4566. |
Place the Order | Your order will proceed on payment confirmation. |
Artwork preparation | f you have your artwork ready our design team will send you the final die lines and digital mockups for confirmation. If you don’t have a ready design your contact our team and ask for design support without any additional charge |
Production & Shipping | Once the design is approved we take 4-6 working days for cardboard product boxes, 7-10 working days for corrugated boxes, 10-14 days for rigid boxes. Shipping generally takes 4-6 working days. |
Precision Meets Protection in Packaging
Durability throughout Transit: Box inserts distribute weight evenly, reducing the box's strain and minimizing the damage risk.
Versatile Layouts: A fit in every size and for every product - choose from a wide range of single or multi-product customizable layouts.
Reinforced Structural Integrity: The reinforced design ensures the box remains intact during handling or stacking, even under heavier loads.


Customization To Meet Every Need
Tailored Designs: Need single compartments for individual items or multiple slots for kits? We offer custom configurations to organize your products effectively.
Brand Integration: Add custom printing, embossing, or foil stamping to integrate your brand’s logo and design to turn packaging into a marketing asset.
Eco-Friendly Options: Recyclable and biodegradable materials to align with your sustainability goals while maintaining premium quality.

Corrugated Inserts
Made from a corrugated sheet, these inserts provide heavy-duty compartmentalization and durability. They are particularly used for packing and transporting machinery or large items. Choose the corrugation flute that best suits your needs.

Moulded Pulp Inserts
Made from 100% recycled pulp, these inserts provide great protection for your product and the environment

Die-Cut Box Inserts
Paperboard cut into the shape of the product to ensure a perfect fit and prevent movement. These box inserts benefit from scale-based costs, making them an excellent option for bulk orders.

Foam Inserts
Extremely useful for fragile or delicate items, providing them with much-needed shock absorption and cushioning. These inserts can also elevate the look and feel of the packaging. Choose from our wide range of foam materials
See what our customers say
Get service support at any point of your packaging journey to guarantee total packaging success.
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“ Your sales managers will go into the field feeling energized, excited, and inspired.”
Robert FoxFounder & CEO, Strong Insights
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“ Your sales managers will go into the field feeling energized, excited, and inspired.”
Jacob JonesHead of Design at Zazoo
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“ Your sales managers will go into the field feeling energized, excited, and inspired.”
Alex SandroFounder & CEO, Strong Insights
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“ Your sales managers will go into the field feeling energized, excited, and inspired.”
Jennifer C.Head of Design at Aveni
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“ Your sales managers will go into the field feeling energized, excited, and inspired.”
Alex SandroFounder & CEO, Strong Insights

Frequently asked questions
This store is a demonstration of a luxury brand using the Stiletto Shopify theme. Products and imagery for this demo graciously provided by St. AgniOur dresses pair timeless designs with sustainable.
This store is a demonstration of a luxury brand using the Stiletto Shopify theme. Products and imagery for this demo graciously provided by St. AgniOur dresses pair timeless designs with sustainable.
This store is a demonstration of a luxury brand using the Stiletto Shopify theme. Products and imagery for this demo graciously provided by St. AgniOur dresses pair timeless designs with sustainable.
This store is a demonstration of a luxury brand using the Stiletto Shopify theme. Products and imagery for this demo graciously provided by St. AgniOur dresses pair timeless designs with sustainable.
This store is a demonstration of a luxury brand using the Stiletto Shopify theme. Products and imagery for this demo graciously provided by St. AgniOur dresses pair timeless designs with sustainable.